Why We Keep Slamming Launched Effects into the Ground

A constraint-driven look at a problem that may (or may not) be worth solving

This post reflects independent technical exploration and does not represent the views of any employer or organization.

Why I’m writing this

Before investing time, effort, or resources into a recovery concept, I want to determine whether this problem is structurally misaligned with how test ranges and test organizations actually operate.

In other words: If there are fundamental reasons independent of implementation that make autonomous or assisted recovery of launched effects unattractive, risky, or counterproductive in test environments, I want to hear those now.

This is not a proposal. It’s an attempt to surface early “don’t do this” signals.

The problem everyone already knows

Recovery of Launched Effects (LEs) has been discussed for years. The motivation is familiar:

  • Reuse reduces cost
  • Reuse increases test tempo
  • Reuse enables tighter iteration loops during development

In practice, however, recovery often defaults to:

  • Belly landings with significant repair burden
  • Static or semi-static nets that work only in narrow cases
  • Recovery system that drive specific requirements into the vehicle design that increase cost and/or reduce performance 
  • Acceptance of attrition, even during test phases

This is especially striking given that attritable does not mean expendable in many test contexts, where vehicles may be heavily instrumented or rapidly evolving.

And yet, despite repeated attempts, recovery remains rare.

The recovery approach being considered

One recovery concept that does not appear to be widely discussed or exercised in test environments is a ground-based mobile recovery system.

In this class of approach, an unmanned ground vehicle operates within a predefined corridor and attempts to recover an LE during the landing phase. The vehicle executes the recovery autonomously, without real-time human commands during the intercept.

The conceptual appeal of a ground-based system is that it avoids modifications to the aircraft itself. Rather than commanding low-level flight controls, the ground vehicle may provide a high-level landing or recovery mission to the UAV, while the aircraft continues to execute its own guidance and control logic. No changes to the UAV airframe or avionics are assumed.

A key aspect of this approach is that the ground vehicle moves with the aircraft at the time of recovery, reducing relative speed at contact and thereby lowering impact forces compared to static recovery methods. 

Variants of this idea have been mentioned informally over the years, but it does not appear to have converged into an accepted test-range practice. The remainder of this note focuses on why, even for this class of solution, adoption may still fail once real test-range constraints are applied.

A pattern that keeps repeating

Across past programs, papers, and informal discussions, a familiar sequence appears:

  1. A recovery concept looks feasible in isolation
  2. A prototype works under constrained conditions
  3. The approach stalls once real test-range constraints are applied

What’s notable is that failure rarely traces to a single technical blocker. Instead, it emerges from the interaction of multiple constraints that individually seem manageable.

Below are several of those constraints, intentionally framed at a high level.

Constraint 1: The last few seconds are unforgiving

Recovery succeeds or fails in a very short final window (often only a few seconds) where timing, alignment, and confidence must all be sufficient at the same time.

What makes this phase particularly fragile is that uncertainty tends to increase rather than decrease as the vehicle approaches the recovery point. Geometry changes, occlusions appear, and assumptions that held earlier in the approach begin to break down.

From a test perspective, this creates an uncomfortable dynamic: the moment of highest consequence coincides with the least time and lowest confidence to correct errors. Once that window begins, there is little opportunity for graceful degradation - only success, abort, or failure.

Constraint 2: Range safety and operational realism

Recovery concepts that appear feasible on paper frequently rely on behaviors that are:

  • Difficult to certify
  • Hard to analytically bound
  • Operationally uncomfortable for range safety

Even when a maneuver is technically controllable, the procedural burden (i.e. briefings, rehearsals, abort logic, coordination, and oversight) can dominate perceived risk.

This leads to a paradox: The more controlled and safety-conscious the test environment, the harder recovery can become to justify.

Constraint 3: Economics beyond vehicle cost

Recovery is often justified on cost savings, but that framing can be misleading in test environments.

Hidden costs frequently include:

  • Setup and teardown
  • Specialized personnel
  • Aborted attempts and retries
  • Recovery hardware becoming its own maintenance burden

In many test contexts, the most constrained resources are range availability and personnel exposure, not the vehicle itself. If recovery increases range coordination or human involvement, attrition may remain the rational choice.

What would make this a non-starter?

From a test director or range perspective, the following are examples of objections that would reasonably end consideration before any technical solution is explored:

  • Added safety or certification burden outweighing any benefit
  • Increased schedule or test-day risk
  • Ambiguity around authority, ownership, or liability
  • Interference with representative flight profiles or data integrity
  • Reduction in overall test simplicity or robustness
  • A ground asset operating under an aircraft introduces unacceptable range safety or coordination burden

If any of these are fundamentally true regardless of design approach, they argue strongly against continued pursuit.

A question this problem continues to raise is whether recovery has remained unsolved because it is technically infeasible... or because, in many test environments, it simply fails a more basic test.

That test is not whether recovery can work, but whether it reduces overall risk, coordination burden, and operational fragility once real range constraints are applied.

If recovery cannot pass that bar, independent of any particular implementation, then repeated attempts to solve it may be less a technical pursuit than a misalignment with how test organizations rationally operate. In that case, the most useful outcome may be to stop trying to solve the problem, and to understand why.

Of course, it is also possible that recovery has failed not because it is misaligned with test operations, but because no approach has yet met the bar for safety, simplicity, and operational trust simultaneously. If so, the more important question is whether that bar can be met without introducing new sources of risk or complexity.